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Home(Products)  >  MSX1200 X-Ray System Details

MSX1200N-E/L/D X Ray Inspection System



High resolution micro-focus system, by new developed X ray generator.

Easy and safety operation system, by the original radiation prevention cabinet.

Best inspection system for after reworking of the BGA, and other electronic parts.

Easy maintenance system, by unit exchange of the X ray generator.

The angle of the image is changed to 0 to 60 degrees of Front and Back.

The angle of the image is changed to 0 to 30 degrees of left and right.

The manipulator enable viewpoint for 360 degrees.

The more clear image is obtained in D type, it is used digital I.I detector.


Abstract

MSX1200 is high resolution X rays inspection system of a 5 micron focus. It can be inspection of a detailed sample by sharp image.

The life of the generator is guaranteed of 5000 hours. and the life time is managed by the counter in the system.
The XY table can be controlled by the motor, and position of X ray is displayed by laser pointer. The point can be monitor through the window of the door. Normally, the life of the x ray tube will be 10000 hours or more.

The irradiation angle of X Rays for Model L & D is changable of 0 to 50 degrees, the angle of the XY table is fixation for Model E type.

The lamp of top of the system is blinking when the x ray generator is operating. All function of X ray are preserved by the interlock, It is immediately stopped when the door has opened at the system is operating.

The manipulator is a tool convenient for x ray fluoroscopy of small parts. it is rotated 360 degrees, and also it can be operated together irradiation angle change.


Laser Beam


The window of the door

msx1200


MSX1200E/L/D X Ray Inspection System


Information of the X Ray

The X ray is an electromagnetic wave with short wave-length, it can pass through between an atom and atoms. The wavelength of visible is about several microns, but the x ray is about Å. and a penetration is in inverse proportion to the density. Generally, It is managed by the rule of the Government. It is because, the x ray gives a physiologically effect to a live-body.
MSX1000HR is managed of the radiation less than 1 micro Sv/ Hours / cm. It is lower than the color television, the CRT of the color television is always emitting the several micro Sv/H of radiation. and also there is same levels of radiation in the atmosphere always.
The radiation of MSX1000 is controlled by the very safety level. It is very safety zone. Furthermore, MSX1000 is used of the X ray in the sealed box. and it is with sufficient interlock function.


Test Sample Images by MSX1200N-E/L/D

The image on the right is the BGA 33x, and also the image of140x.
X Ray generator can be adjust of the voltage of 100 KV maximum. The penetration power will become strong if the voltage is high. And the current can be adjust of 40 micron-A maximum. the image will become bright if the current is large.

The X ray tube is by air cooling type, it will be operating continually. When unnecessary, the switch should be turn off for X ray generator, It will prolong of the life of the system.

The image on the monitor of MSX1200 obtained about 12--220 x from the original. Therefore, when an image over from the screen, it checks by moving of the XY table. The XY table is controlled by the switch on the body, and it can be programmable control.
And if the image needed is obtained, the image data should be saved in the file, then the data can be adjust of the quality of the image by the function of the system.

image1
55KV/ 22micro A/ 33x

image1
55KV/ 22micro A/140x


The image on the right is the BGA of 0 angle, and also the image of 50 degrees swings are added.

 

For the degree of angle os inclination, a top is 0, the next is 50 degrees. (MSX1200D is 0 to 50 degrees maximum).

In this case, it was able to see a solder ball open error,thus changed an angle and re-check.

 


The X ray tube is IXR-M316A, it is guaranteed of 5000 hours. And X ray I.I tube is E5877JCA1-2N/NU fo model E and E5877JCA1-2N/ND fo model L, and model D is used of E5877KXH2-P1K/2DC by Toshiba, They are guaranteed of 10000 hours. It will be the exchange for every unit, when those exchange is required. It means that maintenance is easy.

image3
55KV 22 micron A/0-angle/40x

image4
57KV 22 micro A -50 degrees

The image on the right is the BGA of 0 angle, and also the image of 60 degrees swings are added. For the degree of angle os inclination, a top is 0, the next is 60 degrees. (MSX1200D is 0 to 50 degrees maximum).

In this case, it was able to see a solder ball open error,thus changed an angle and re-check.

The X ray tube is IXR-M316A, it is guaranteed of 5000 hours. And X ray I.I tube is E5877JCA1-2N/NU fo model E and E5877JCA1-2N/ND fo model L, and model D is used of E5877KXH2-P1K/2DC by Toshiba, They are guaranteed of 10000 hours. It will be the exchange for every unit, when those exchange is required. It means that maintenance is easy.

image3
55KV 22 micron A/0-angle/40x

image4
57KV 22 micro A -60 degrees


The image on the right is the BGA of 0 angle, In this case, it was able to see a solder ball missing error,thus changed an angle to 50 degrees and re-check.

image5
55KV 22 micron A/0-angle/33x

image6
55KV 22 micro A -50 degrees

The image on the right is size of the BGA checking, the upper image is by auto checking,

 

 

 

 

 

 

 

 

 

 

 

 

and lower image is by manual checking.


image7
55KV 22 micron A/0-angle/53x

image8
55KV 22 micro A /0-angle 53x

The image on the right is void image of the BGA.

 

 

 

 

 

 

 

 

 

 

 

 

 

It is able to measured and automatically judgment, if setup the ratio of void beforehand.

image9
52KV 22 micron A/0-angle/78x

image10
52KV 22 micro A /0-angle/78x

It can measured of the void, more precisely, if the image was more magnification.

 

 

 

 

 

 

 

 

 

 

 


The wire frame measurement also possible as below picture.

image11
60KV 22 micron A/0-angle/140x

image12
50KV 22 micro A /0-angle/78x


It can measured of the coating void, as the right picture.

 

 

 

 

 

 

 

 

 

 

 

 

The hole gap is also measuring.

image13
62KV 22 micron A/0-angle/53x

image14
45KV 22 micro A /0-angle/23x


It can display 4 screens on 1 screen.

 

 

 

 

 

 

 

 

 

 

 

 


MSX1200L/D can be displayed of 3 dimension image, it is by changed a seeing through angle by the front-back and left- right.


image15
4-Display

image16
3D diaplay


Dimensions

msx1200
MSX1200E/L/D (1000W x 1630H x 1080D mm)



Specifications

Items Specifications
MSX1200N-E MSX1200N-L MSX1200N-D
Board Size 350x400mm max
XY Table Stroke 200Yx200Xmm
XY Table Control Motor Controlled by touch panel
XY Table Size 350W x 460D mm
Position marker Red marker by laser beam
X Ray Source Voltage 100 KV max
X Ray Tube Current 40 micro A (200micron A 100KV)
Focus Size 5 micron m
X Ray Tube Enclosed Penetrated Type TOSHIBA IXR-M316A
Cooling Air cooling Closed
Image Angle 0 F/B:0-50 F/B:0-50
X Ray Radiation Less than 1µSv/H
X Ray Protection X Ray protected special Cabinet
Camera 1/2inch CCD 400K pixels in NTSC CCD2/3 inch 1500K pixels
Image Magnification 12-110X(880x GXvision) 12-220X(1760x by GX-vision)

Detector (I.I)

TOSHIBA

4inch E5881JCA1-2N/NU

4 inch

E5877JCA1-2N/ND

4 and 2 inch selectable

E5877KXH2-P1K/2DC

4 and 2 inch selectable

out put image 20mm
PC Desk Top Type
CPU Celeron 430 1.8Ghz
Memory 512MHB
Storage Unit HDD 1600GB DVD
OS Windows 7 / SP2
LCD 17 inch LCD 1280 x 1024

Image Controller

GX Vision

Quality Control for Averaging, Integrating.
Enhancement Processing
Contrast & Brightness Control
Area arithmetic for oval, circle,BGA and void.

Image

Processing

Management 4-view/16 view display
V-Fluoroscopy Black/white reversal, 3D display
GX-Vision GX-Dvision
Measurement Distance along wire frame / Gap of two round shapes
Distance: between 2 points at X and Y.
Ellipse area, Polygonal area, BGA area, Void area
Power AC230V 1KVA
Body Size 1000Wx1630Hx1080Dmm
Weight 600Kg approx.

The specification are subject to change without notice.


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